CYNOPAC

CYANOACRYLATES

CYNOPAC is the BFS solution for filling of quick-setting or drying substances in hermetically sealed ampoules. Packaging of special glues is a challenging task, particularly at high speed, as keeping it in liquid form requires a dedicated care to avoid polymerization or spillages: Blow Fill Seal technology is the best way to overcome this difficult task.

BrevettiAngela_CYNOPAC
Small Volume Parenterals
 
APPLICATIONS


Cyanoacrylates

VOLUMES AND MOULDS


From 0.2ml to 5ml

PRODUCTION ROOM


11 x 6 x 3,4 m

PRODUCTION RATE


Up to 9.000 units per hour

HIGH FLEXIBILITY


PE, PP, HDPE

SOLUTION PROPERTIES


From 4°C to 30°C

APPLICATIONS

  • Cyanoacrylates
  • Crazy glue

THE MACHINE

VOLUMES AND MOULDS

Standard range of volumes goes from 0.2ml to 5ml containers but can be adjusted to larger volumes if needed. Our modular moulds allow a great variety of shapes, forms, and types of closure, with the possibility of special embossing or space for labelling. CYNOPAC is suitable for single doses, as well as multidose containers. 

PRODUCTION ROOM

The compact size of the machine allows for reduced production room dimensionsSince the Blow Fill Seal process eliminates the need for storage and preparation of pre-formed bottles, the production area to consider when designing the plant allows for a considerable saving in space and costs.

PRODUCTION RATE

CYNOPAC machine can reach up to 9.000 units per hour. Suitable for mass production, the machine can work 24/7. Its robust construction, together with its smart preventive maintenance program, prevents failures and unexpected expensive maintenance. 

HIGH FLEXIBILITY

The moulds can work with either PP, PE or HDPE, with no change of parts. This wide choice of materials, available worldwide, enables to pack containers that can be either rigid or lightweight, transparent or opaque depending on the requirements. Ampoules can have a special design based on their final application: some examples are twist-off closures for easy opening, ergonomic shapes, reclosable caps or fancy bottle forms. 

The machine features a precise parison thickness control, to decrease plastic consumption by up to 30% compared to traditional machines. The vials squeezability is also improved, providing a better usability. 

SOLUTION PROPERTIES

Cyanoacrylates are particularly difficult to package, as their polymerization can occur quickly under wrong circumstances. To keep the adhesive in liquid form and be able to fill it correctly, it is important to avoid adverse atmospheres and contact with undesired material. Avoiding any spillage is also crucial, as the filling equipment could be quickly damaged by the glue and face long breakdowns. CYNOPAC takes care of it in a simple and elegant way, where the fully automatic process starting from polymer granules ends with filled and sealed bottles within one continuous line with reliability of over 99,5%. 

DETAILS

Just like every SYFPAC machine, plastic is extruded into a hot parison that is blow moulded to form the vials.

To avoid unexpected issues on the machine due to the polymerization of the liquid, the Blowing process is separated from the Filling and Sealing steps.

Integrity of vials is also tested before filling, to discharge any potentially invalid unit.

Information on the vials is tampon printed after units are moulded, before filling.

Separation of the vials is integrated in the machine, so that final production is of single units.

CYNOPAC

  • BLOW MOULDING

    BrevettiAngela_CYNOPAC_mould
  • TWO STEPS PROCESS

    BrevettiAngela_CYNOPAC_filling12
  • INTEGRITY TEST

  • TAMPON PRINTING

    BrevettiAngela_CYNOPAC_filling5
  • UNIT SEPARATION

    BrevettiAngela_CYNOPAC_filling7

CONTACT US

We speak English, Italian, Spanish and Hindi

Want to get a quote, discuss your project or just get to know more about BFS technology? Contact us and we will be happy to help you.

+39 0444 474200

sales@brevettiangela.com